While the design process is lots of fun, it is important to keep track of how feasible the final design is in terms of usability and production. I’ve therefore come up with the following requirements – if they can’t be met, there is no point in me turning this into a product.
At least 2W output
I can calculate the theoretical losses to some extent, but until I build and measure it, I don’t really know how efficient it is. I feel 2W is an attainable figure, and it is enough to be useful.
BOM cost < $25
Officially, I’d like the BOM to be as cheap as possible, but designing becomes a lot easier if you have some budget you are working from. $25 sounds like a lot, right? I thought so too when I only looked at ICs, but when I added a connector or two, and then the transformers, then considered dials and a display, the budget looked much less forgiving.